Khaled Elfakharany
Back to Skills
domainadvanced

Product Design

3+ years experience
2 projects
Confidence: 8/10
Proficiency Leveladvanced
Skill Evolution
Jun 2014
First Exposure

Initial exposure to product design principles through robotics projects and makerspace activities

Feb 2015
Professional Use

Began professional freelance product design work, creating electronics enclosures and IoT devices for diverse clients

Jun 2016
Breakthrough

Designed innovative self-following luggage prototype, demonstrating ability to tackle complex product concepts at the intersection of mechanical design and emerging technology

Successfully integrated IoT concepts with manufacturing-ready mechanical design for autonomous luggage

Jan 2017
Mastery

Unknown

Technical Depth

Core Concepts

  • User-centered design - Creating products with the end user's needs, preferences, and limitations as the primary driver of design decisions
  • Design for Manufacturing (DFM) - Optimizing product designs so they can be efficiently and cost-effectively produced at scale using available manufacturing processes
  • Form factor optimization - Balancing aesthetics, ergonomics, and functional requirements to create products that are both appealing and practical
  • Product integration - Combining multiple subsystems (mechanical, electronic, software) into a cohesive, functional whole

Advanced Topics

  • Multi-disciplinary product development integrating mechanical, electronic, and software components
  • Rapid prototyping for concept validation and iteration
  • Cost optimization through material and process selection
  • Industrial design principles for consumer products

Tools & Ecosystem

CAD software for 3D mechanical design (SolidWorks, Fusion 360)Simulation tools for design validation (FEA, thermal analysis)CAM software for manufacturing preparationPrototyping equipment (3D printers, CNC, laser cutters)
Evidence & Achievements

Key Achievements

  • Designed innovative self-following luggage prototype combining mechanical design with IoT technology
  • Delivered manufacturing-ready electronics enclosures for multiple factory clients
  • Created IoT device housings including coffee machines integrating electronics with aesthetic design
  • Established comprehensive product development workflow from concept to manufacturing

Metrics

  • 📊 2+ years professional product design experience
  • 📊 Multiple products successfully delivered to manufacturing
Interview Talking Points
  • 💬Experience with complete product development lifecycle from concept through manufacturing-ready design
  • 💬Demonstrated ability to integrate multiple disciplines (mechanical, electronic, software) in innovative products like the self-following luggage
  • 💬Strong understanding of Design for Manufacturing principles, ensuring designs can be efficiently produced at scale