Khaled Elfakharany
Back to Skills
domainadvanced

Manufacturing & Prototyping

5+ years experience
2 projects
Confidence: 8/10
Proficiency Leveladvanced
Skill Evolution
Jan 2014
First Exposure

Began learning manufacturing techniques through robotics projects and makerspace activities

Jun 2015
Professional Use

Applied manufacturing skills at Qafeer Makerspace for commercial projects

Jan 2017
Breakthrough

Developed hologram device from concept to production in just 3 days, achieving 95% cost reduction

Built devices worth $10,000 for only $500, demonstrating mastery of rapid prototyping and cost optimization

Jan 2018
Mastery

Unknown

Technical Depth

Core Concepts

  • Laser cutting - Using focused light beams to cut or engrave materials with extreme precision, enabling intricate designs impossible with traditional tools
  • CNC machining - Computer-controlled machines that precisely cut, drill, and shape materials based on digital designs
  • Design for Manufacturing (DFM) - Principles that ensure products can be efficiently and cost-effectively manufactured at scale
  • Material selection - Choosing appropriate materials based on mechanical properties, cost, and manufacturing constraints

Advanced Topics

  • Rapid prototyping cycles enabling 3-day concept-to-production timelines
  • Cost optimization achieving 95% reduction from commercial equivalents
  • Quality control processes meeting industrial-grade requirements
  • Full product development lifecycle management

Tools & Ecosystem

Laser cutting machines for precision fabricationCNC machines for computer-controlled manufacturingManual and automated cutting toolsMaterial forming and shaping equipmentQuality measurement and testing instruments
Evidence & Achievements

Key Achievements

  • Developed hologram device from concept to production in 3 days, demonstrating exceptional rapid prototyping capability
  • Achieved 95% cost reduction by building $10,000 devices for $500 through innovative manufacturing approaches
  • Established manufacturing capabilities at Qafeer Makerspace serving multiple projects and entrepreneurs

Metrics

  • 📊 3-day development cycle from concept to working prototype
  • 📊 $10,000 device replicated for $500 (95% cost reduction)
  • 📊 Industrial-grade quality standards maintained across projects
Interview Talking Points
  • 💬Demonstrated ability to move from concept to physical product in remarkably short timeframes, with the hologram project going from idea to production in just 3 days
  • 💬Expertise in cost optimization, having built commercial-equivalent devices at 5% of the retail cost through smart material selection and manufacturing process innovation
  • 💬Hands-on experience with full manufacturing workflow including laser cutting, CNC operations, and quality control processes