Khaled Elfakharany
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NI Arabia Competition - Wearable Underwater Robot (WUWR)

National Instruments Arabia Competition
Jan 2014 - Dec 2014
Team of 4
Overview

The Wearable Underwater Robot (WUWR) was a research proposal for a single-person submarine designed to solve critical problems in offshore oil and gas operations. Khaled served as Mechanical Official for the Normande Team, the only high school team competing against postgraduate students in the National Instruments Arabia competition. Despite being years younger than competitors, the team achieved 8th place with their innovative solution combining ROV automation with human interaction.

Problem Solved

Offshore industry challenges including blurred underwater camera vision, ROV vehicle loss due to sea currents, cable tangling costing millions annually, and potential oil rig damage from ROV accidents

My Role: Mechanical Official
  • Designed capsule body shape to minimize underwater current effects
  • Developed 6 degrees of freedom movement system
  • Created 3D mechanical designs for the wearable submarine
  • Integrated auto-adjusting buoyancy system based on diver characteristics
  • Collaborated on comprehensive safety systems design
Key Outcomes
  • Achieved 8th place in postgraduate-level competition as the only high school team
  • Research proposal accepted in National Instruments Arabia competition
  • Designed innovative single-person submarine concept combining ROV and human capabilities
  • Proposed 95% cost reduction compared to standard ROV systems ($1,000 vs $20,000)
  • Developed 6-DOF dynamic positioning system with LabVIEW and MyRIO
  • Created comprehensive safety systems including emergency airbag return
  • Received guidance from offshore industry professionals including Marine Captain advisors

Scale

  • Designed for offshore oil and gas operations supporting multiple production lines

Technology Stack

Primary Technologies
LabVIEWMyRIO3D CAD
Secondary Technologies
Image processing algorithmsPath planning algorithmsDynamic positioning systems
Infrastructure
WiFi-based communicationSonar sensorsMultiple environmental sensors
Tools
LabVIEW Robotic ModuleADC for steering control
Challenges & Solutions
Domain

Challenge

Competing against postgraduate students with years more education and experience

Solution

Leveraged family connections to offshore industry for real-world problem insights, combined with thorough technical research and innovative thinking

Impact

Achieved 8th place and research proposal acceptance despite age and experience gap

Technical

Challenge

Designing a wearable submarine that could address multiple ROV shortcomings

Solution

Created hybrid concept combining ROV automation (dynamic positioning, path planning) with human operator inside for judgment calls

Impact

Proposed solution addressed camera vision, cable tangling, and vehicle loss problems simultaneously

Technical

Challenge

Ensuring diver safety in autonomous underwater vehicle

Solution

Designed comprehensive safety systems including auto-adjusting buoyancy, emergency airbag return, water leak detection, and backup batteries

Impact

Created safer design than traditional ROV operations

The Story

Situation

In 2014, the National Instruments Arabia competition challenged teams to solve engineering problems using LabVIEW and MyRIO. While the competition typically attracted postgraduate students with advanced research experience, a team of 18-year-old high school students from Egypt decided to compete. The offshore oil and gas industry faced serious challenges with ROV operations including blurred camera vision, vehicle loss, and cable tangling costing millions annually.

Task

As Mechanical Official for the Normande Team, Khaled was responsible for designing the mechanical systems of a wearable underwater robot that could solve these industry challenges while being dramatically more cost-effective than existing solutions.

Action

The team leveraged family connections to the offshore industry, receiving guidance from Marine Captain Mohie Eldin Elfakhrany and Marine Engineer Nasser Abdulla. Khaled designed a capsule-shaped body to minimize current effects, developed a 6-DOF movement system, and integrated auto-adjusting buoyancy based on diver characteristics. The team implemented LabVIEW control with image processing for object detection, path planning algorithms, and comprehensive safety systems including emergency airbag return.

Result

The Normande Team achieved 8th place in the competition, becoming the only high school team whose research proposal was accepted in the postgraduate-level event. The proposed WUWR design offered 95% cost savings over traditional ROV systems while addressing multiple industry pain points. This experience validated the team's ability to compete at advanced academic levels and provided foundational exposure to robotics, LabVIEW, and offshore industry challenges.

What I Learned

Technical

  • LabVIEW visual programming for robotics
  • MyRIO hardware controller programming
  • Dynamic positioning systems
  • Image processing for object detection
  • Path planning and obstacle avoidance algorithms
  • 6-DOF mechanical design

Soft Skills

  • Technical research and proposal writing
  • Cross-disciplinary team collaboration
  • Competing at levels above perceived capability

Key Insights

  • 💡 Age is not a barrier to competing at advanced technical levels
  • 💡 Real-world industry connections provide invaluable problem context
  • 💡 Innovative thinking can compensate for less formal experience